Die Casting Machinery Parts

Why choose us?

1. Super large die-casting technology

3500T ultra-vacuum die casting machine: vacuum degree ≤15mbar, porosity ≤3%

Local extrusion technology: The density of key areas is increased to 99.9%

2. Special post-treatment process

High pressure hot isostatic pressing (HIP) : 600℃/100MPa to eliminate microscopic pores

Differential heat treatment: the hardness difference in different regions is controlled at ±5HB

3. Micron level finishing

Five axis linkage machining center: form and position tolerance ±0.02mm/100mm

Nano shot peening: surface residual compressive stress ≥400MPa

4. Whole process traceability system

Unique laser ID for each part

Production data blockchain storage

Product introduction

This multi-industry customized die casting adopts high-performance aluminum alloy such as A380/AlSi10Mg, and achieves 1500×800mm ultra-large structure integration molding by 3500T ultra-vacuum die casting machine (vacuum degree ≤15mbar), and the porosity is controlled below 3%. The product is strengthened by high pressure hot isostatic pressing (600℃/100 mpa) and differential heat treatment process, combined with five-axis precision machining (tolerance ±0.02mm/100mm), to meet the stringent requirements of automotive engine cylinder block (40% weight reduction), aviation parts (fatigue life ≥10⁷ times) and medical equipment (zero magnetic interference). Full process solutions from digital simulation (defect rate < 0.5%) to blockchain traceability.

Our advantage

1. All-field material adaptation

Automotive: A380 aluminum alloy (tensile ≥240MPa), engine block weight reduction of 40%

Aerospace: AlSi10Mg (tensile strength ≥310MPa), superior to titanium alloy

Medical equipment: 6061-T6 (Biocompatibility according to ISO 10993)

2. Super structure integration capability

Maximum projection area 1500×800mm (3500T die casting machine)

Can be integrated forming oil passage/water cooling passage/reinforcement and other complex inner cavity

3. Industry-specific certification

Automotive: IATF 16949 system, passed GMW standard salt spray test

Medical: FDA 21 CFR 177.1520 Food Contact Certification

Aviation: NADCAP Special Process certification for heat treatment

4. Verify the digital twin

The defect rate predicted by AnyCasting process simulation was < 0.5%

Provide FEA structural analysis report (ANSYS validation)

Detail data

FAQ

1.What is the Minimum Order Quantity?

5~1000 pcs. And we also accpet sample orders.

2. Can you manufacture according to customer's samples?

According to samples, we can make drawing, tooling and sample

3.How long will it take to make new samples according to customer's drawing or sample?

Totally 20 days. 10 days for tooling and another 10 days for sample.