Precision Metal Fabrication

Why choose us?

1. Full material compatibility

Aluminum alloy: 6061-T6 (aviation grade), 7075 (hardness HB≥150)

Engineering plastics: PEEK (temperature 260℃), ULTEM (flame retardant UL94 V-0)

Stainless steel: 303 (easy cutting), 17-4PH (age hardness HRC40)

2. Precision machining ability

Dimensional accuracy: ±0.01mm (key features), ±0.05mm (integral parts)

Surface treatment: primary anodizing (free), hard oxidation (film thickness 50μm optional)

3. Cost optimization plan

Shared production line mode, the price is 30-40% lower than traditional machining

DFM (Manufacturability Analysis) is available for free optimization design

Product introduction

This CNC rapid prototyping and aluminum machining service uses DMG MORI and Swiss turning and milling complex equipment to achieve ±0.01mm ultra-high precision machining, supporting 6061-T6 aluminum alloy, PEEK and other 30+ materials. Through the smart tool library (200 tool automatic matching) and online measurement system, rapid delivery of prototype parts in 3-5 days is ensured, and the cost of small batch is reduced by 40%. Free DFM optimization and first-piece inspection reports are available to meet the needs from proof of concept to 500 pieces of small-batch production, especially for rapid iterative development in medical devices, aerospace and other fields.

Our advantage

1. Intelligent CNC machining cluster

15 DMG MORI ULTRASONIC centers:

Ultrasonic vibration machining (cutting force reduction by 60%)

Titanium alloy processing efficiency increased by 300%

32 turn-milling units (Swiss TORNOS M260) :

The whole process of φ0.5-50mm shaft assembly is completed

2. Quick change system

Zero positioning fixture: changing time ≤3 minutes

Smart knife library: 200 automatic tool matching, accuracy ±0.002mm

3. Digital verification

Cutting simulation (VERICUT) : Predicted machining deformation ≤0.03mm

Stress Analysis (ABAQUS) : Optimization of clamping schemes

4. Automatic detection line

On-line measurement (Renishaw probe) : real-time compensation for tool wear

Blu-ray scanning (accuracy ±0.01mm) : full-size 3D comparison

Detail data

FAQ

1.What is the Minimum Order Quantity?

5~1000 pcs. And we also accpet sample orders.

2. Can you manufacture according to customer's samples?

According to samples, we can make drawing, tooling and sample

3.How long will it take to make new samples according to customer's drawing or sample?

Totally 20 days. 10 days for tooling and another 10 days for sample.