High Quality Service Forged Steel

Why choose us?

1. Intelligent free forging system

10000T hydraulic press: multi-directional forging technology, forging ratio ≥6:1

Robot manipulator: forging accuracy ±2mm/m (laser positioning assistance)

2. Precision die forging technology

Isothermal forging die (H13 steel, hardness HRC48-52)

Local extrusion density ≥99.9% (for aviation)

3. Organization control process

Gradient heat treatment: core toughness/surface hardness differential control

Cryogenic treatment (-196℃) : residual austenite ≤3%

4. Digital detection platform

Phased array ultrasound (Φ0.8mm defects detected)

3D scanning comparison (accuracy ±0.05mm)

Product introduction

This vacuum aluminum alloy die-casting is made of A380/ADC12 high fluidity alloy (silicon content 9-12%), and 0.6mm ultra-thin wall complex structure is formed by 2500T ultra-vacuum die-casting machine (cavity vacuum ≤30mbar), resulting in density ≥99.8% (X-ray porosity ≤0.2%). The product is strengthened by hot isostatic pressing (600℃/100MPa) and nano coating (friction coefficient 0.08), the key dimensional accuracy is ±0.02mm, and it is widely used in high-end fields such as new energy battery tray (weight reduction 28kg) and 5G radiator.

Our advantage

1. Full material system coverage

Alloy steel: 42CrMo4 (EN 10083, tensile ≥1000MPa)

Aluminum alloy: 6082-T6 (aviation grade, density 2.7g/cm³)

Special alloy: TC4 titanium alloy (specific strength is better than steel)

2. Super size forging ability

Maximum single weight: steel parts 5 tons/aluminum parts 3 tons

Forging size: Diameter Ø200-1500mm, length ≤10m

3. Industry-specific solutions

Automotive: Crankshaft forgings (fatigue life ≥10⁷)

Ship: Propeller shaft (Cu3 nickel aluminum bronze, resistant to seawater corrosion)

Energy: Wind power flange (34CrNiMo6, EN 10228-3 certification)

4. Strict quality assurance

100% ultrasonic detection (Φ1mm defects can be detected)

Provide EN 10204 3.2 Materials Certificate

Detail data

FAQ

1.What is the Minimum Order Quantity?

5~1000 pcs. And we also accpet sample orders.

2. Can you manufacture according to customer's samples?

According to samples, we can make drawing, tooling and sample

3.How long will it take to make new samples according to customer's drawing or sample?

Totally 20 days. 10 days for tooling and another 10 days for sample.