OEM ODM Aluminium Die Casting

Why choose us?

1. High performance aluminum alloy material

A380/ADC12 aluminum alloy (GB/T 15115 standard) with excellent thermal conductivity (≥96W/m·K) and lightweight characteristics (density 2.7g/cm³)

Mechanical properties: Tensile strength ≥240MPa, Brinell hardness HB80-100, suitable for high-speed braking conditions

2. Structural optimization design

Heat fin integrated die-casting, heat dissipation area increased by 30%

Reinforced structural design, increased deformation resistance by 25% (passed 100,000 brake bench tests)

3. Precise size control

The turning accuracy of key mating surface Ra≤1.6μm

Dynamic balance grade G6.3 (residual unbalance ≤15g·cm)

4. Strict quality certification

Passed the ISO 9001 quality management system certification

Provide X-ray inspection report (ASTM E505 standard)

Product introduction

This aluminum alloy brake drum is formed by A380/ADC12 high-pressure die casting, and the temperature of the die is accurately controlled (±5℃) by 800T cold chamber die casting machine, which realizes the integrated structure of the heat fin and the optimization design of the reinforcement, making the product both lightweight (density 2.7g/cm³) and high strength (tensile strength ≥240MPa). After T5 aging treatment and CNC finishing (inner hole H7 tolerance), combined with shot peening and anodizing (film thickness 20-25μm) surface process, the product has passed 100,000 brake tests and SAE J2522 standard certification, perfectly meeting the strict requirements of thermal dissipation (thermal conductivity ≥96W/m·K) and durability of braking systems such as electric vehicles and commercial vehicles. Monthly production capacity of 50,000 pieces.

Our advantage

1. High pressure die casting (HPDC) technology

800T cold chamber die casting machine, injection speed ≥4m/s, to ensure that the flow channel filling is complete

Mold temperature control system (±5℃) to reduce shrinkage hole defects

2. Special heat treatment

T5 aging treatment (180℃×8h), hardness increased to HB90-110

Local laser quenching (optional), friction surface hardness ≥HRC45

3. Precision machining

CNC lathe machining inner hole (tolerance H7)

Vertical machining center milling mounting surface (flatness ≤0.05mm)

4. Surface treatment technology

Shot peening (Almen strength 0.3mmA) improves fatigue life

Anodized (film thickness 20-25μm) to enhance corrosion resistance

Detail data

FAQ

1.What is the Minimum Order Quantity?

5~1000 pcs. And we also accpet sample orders.

2. Can you manufacture according to customer's samples?

According to samples, we can make drawing, tooling and sample

3.How long will it take to make new samples according to customer's drawing or sample?

Totally 20 days. 10 days for tooling and another 10 days for sample.