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Specializing in the production of non-standard customization, stainless steel, carbon steel, alloy steel, copper alloy, aluminum alloy, all kinds of parts customized production. The products are used in the industry valve, pump valve, petroleum mining machinery, water heating, pneumatic, air compressor, automobile, ship and other industries.
Non-Standard Custom Castings Category OverviewNon-standard custom castings are essential for industries that require tailored parts outside standard dimensions, shapes, or materials—especially where off-the-shelf components can’t meet performance, compatibility, or regulatory requirements. TY-Casting’s Non-Standard Custom Casting solutions combine multi-process flexibility (investment, sand, die, and rubber-injection casting), advanced simulation (ProCAST), and full in-house machining and assembly to deliver end-use-ready components precisely aligned with customer drawings and functional goals.
TY-Casting’s non-standard castings are made-to-order components developed per customer specifications, CAD files, or application sketches. These parts vary widely in geometry, weight, material, surface finish, and internal structure, and are commonly used in highly specialized machinery, automation systems, flow control devices, and instrumentation.
Available casting techniques include:
Investment Casting – Ideal for high-precision, intricate geometries in stainless, alloy, or carbon steels.
Sand Casting – Used for larger or thicker-walled parts with low-to-medium volume requirements.
Die Casting – High-speed production of non-ferrous complex parts such as aluminum or zinc-based housings.
Rubber Injection with Metal Components – For parts requiring damping, sealing, or combined flexible-rigid performance.
Fully Customized Design
Components are produced directly from customer 3D models or blueprints; reverse engineering services are available.
Wide Range of Materials
Stainless steels (304, 316, 2205), alloy steels, carbon steels, copper alloys, aluminum, and zinc.
Flexible Size & Shape Capability
From lightweight precision parts (100 g) to complex castings weighing up to 150 kg.
Post-Casting Machining
Over 200+ CNC centers support high-tolerance machining, hole drilling, thread cutting, and surface polishing.
Design Validation Support
ProCAST solidification simulation detects shrinkage, porosity, and flow defects before tooling begins.
True End-to-End Manufacturing
One-stop solution from casting design to final machining, surface treatment, and assembly.
Low to Medium Volume Flexibility
Competitive for prototypes, small batches, or mass production, without compromising quality.
Rapid Prototyping
Mold tooling can be completed in as little as 7–10 working days; samples ready in 2–3 weeks.
Strict Quality Control
Each part undergoes dimensional inspection, chemical composition analysis, and mechanical property testing.
Global Certification Standards
ISO 9001, PED, CE, and AD2000 ensure compliance with international engineering codes.
Custom Valve Bodies & Bonnet Assemblies
Engineered for non-standard pressure ratings or compact flow configurations.
Pump Housing & Impellers
Unusual sizes, mounting layouts, or corrosion-resistant alloys for special media.
Instrumentation Casings & Brackets
Designed to fit unique sensing layouts or restrictive enclosures.
Special Mechanical Interfaces
Couplers, arms, and structural links in robotics, automation, or energy systems.
OEM-Specific Machine Parts
Retrofits, spare parts, or brand-specific modules for maintenance markets.
3D Design & Reverse Engineering
Input accepted via STEP, IGES, STL, or sample parts.
Surface Treatments
Sandblasting, mirror polishing, electroplating, black oxide, anodizing, powder coating, etc.
Marking & Packaging
Custom part marking, barcoding, and export-compliant packaging for industrial shipment.
Assembly Services
Final assembly of subcomponents or integration with gaskets, seals, and threaded inserts.
What’s the minimum order quantity (MOQ)?
MOQ starts from 50–100 pieces depending on size and casting method. Prototypes or pilot runs are also supported.
How do you ensure casting accuracy and dimensional stability?
All castings are verified using 3D coordinate measurement machines (CMM), plus standard gauges and visual inspection protocols.
Can you replicate a casting from an old part if no drawing is available?
Yes. We offer reverse engineering using 3D scanning and material composition analysis.
What’s the typical lead time for custom castings?
Tooling: 7–15 working days; sampling: 10–20 working days; production: 25–40 days depending on volume.
Do you provide material certificates and test reports?
Yes. All shipments can include 3.1 MTC, dimensional reports, NDT results (on request), and compliance certificates.
By choosing TY-Casting for non-standard custom casting needs, manufacturers unlock flexible production capability, precision engineering support, and reliable global delivery—all backed by decades of foundry experience and a full-spectrum quality system that ensures performance, traceability, and compliance with the most demanding applications.
