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Why choose us?
1. High pressure die casting system
800-2000T cold chamber die casting machine: injection pressure 80-120MPa
Vacuum assistance: cavity vacuum ≤50mbar, reduce porosity defects
Real-time monitoring: Injection speed 0.5-8m/s adjustable, mold temperature control ±5℃
2. Intelligent mold technology
AnyCasting: Optimizing the pouring system to reduce cold isolation
Multi-slide core-pulling: achieve complex reverse structure (release Angle ≥0.5°)
Die life: common parts ≥ 200,000 mold times, high requirements ≥ 100,000 mold times
3. Strengthen post-treatment process
T6 Heat treatment: solid solution (530℃×4h) + aging (155℃×4h), hardness HB80-90
Surface treatment:
Anodizing (film thickness 10-25μm, corrosion resistance ≥500 hours salt spray)
Sandblasting (Sa2.5 cleanliness)
4. Digital detection system
Coordinate measurement (accuracy ±0.02mm)
Spectral analysis (component deviation ≤0.5%)
Salt spray test (≥500 hours, ASTM B117)
Product introduction
This high-precision aluminum alloy die-casting adopts ADC12/A380 high-quality alloy (GB/T 15115 standard), and achieves 0.8mm ultra-thin-walled complex structure molding (CT6 accuracy) by 800-2000T cold chamber die-casting machine (vacuum assisted ≤50mbar). The product has been enhanced by T6 heat treatment (hardness HB80-90) and anodic oxidation (corrosion resistance 500+ hours), and the key dimensional accuracy is ±0.02mm, which is widely used in new energy vehicle battery tray (weight reduction 25%), 5G base station radiator and other scenarios. Equipped with mold flow analysis optimization and 200,000 mold life mold, monthly production capacity of 200 tons, support 5-7 working days fast proofing, providing one-stop lightweight solutions from design to mass production.
Our advantage
1. High quality aluminum alloy material
ADC12/A380 (GB/T 15115 standard), silicon content 8.5-12%, excellent liquidity
Optional AlSi10Mg (tensile ≥310MPa) or AlSi12Cu (hardness HB≥85)
Lightweight characteristics: Density 2.7g/cm³, 60% less weight than steel parts
2. Complex structure precision molding
The minimum wall thickness is 0.8mm and the maximum projected area is 1000cm²
It can be integrated with threaded holes (M3-M12), heat dissipation teeth (spacing ≥1.5mm), and buckle structure
Dimension accuracy CT6 (ISO 8062), surface roughness Ra≤3.2μm
3. Multi-industry application adaptation
Automobile: Motor housing (protection class IP67), battery tray (25% weight reduction)
Electronics: 5G base station radiator (thermal conductivity ≥120W/m·K)
Industry: Robot joint parts (repeated positioning accuracy ±0.1mm)
4. Strict quality certification
X-ray inspection (ASTM E505), porosity ≤0.5%
Material Report (MTC) + ROHS certification
Comply with IATF 16949 automotive quality management system
Detail data
Application | Machinery Parts |
Material Type | Steel, Alloy, Aluminum, Iron |
Standard | CE, RoHS, ISO 9001:2000 |
Surface Preparation | As Required |
Specification | As Required |
Weight | 0.5kg~50kg |
FAQ
1.What is the Minimum Order Quantity?
5~1000 pcs. And we also accpet sample orders.
2. Can you manufacture according to customer's samples?
According to samples, we can make drawing, tooling and sample
3.How long will it take to make new samples according to customer's drawing or sample?
Totally 20 days. 10 days for tooling and another 10 days for sample.
