Custom Hot Chamber Metal Parts

Why choose us?

1. High quality material performance

ADC12 aluminum alloy (in accordance with JIS H5302 standard), with the following characteristics:

Excellent fluidity: Silicon content 9.6-12%, suitable for complex thin-walled parts molding

Good mechanical properties: tensile strength ≥240MPa, yield strength ≥140MPa

Lightweight advantage: density is only 2.7g/cm³, which is more than 60% lighter than steel parts

2. Diversified product applications

Mechanical structure: bracket, shell, connecting seat

Transmission parts: gear box, pulley

Functional components: heat sink, sensor housing

4. Customized service system

Provide complete solutions:

Mold development: 3D simulation analysis to optimize the flow channel design

Small batch trial production: 50-100 pieces quick proofing

Mass production: monthly production capacity of 500,000 pieces

Product introduction

The aluminum alloy die casting is made of ADC12 aluminum alloy according to JIS H5302 standard and is precise-formed by high-pressure die casting process (80-120MPa injection pressure), which combines lightweight (2.7g/cm³ density) and high strength (tensile strength ≥240MPa). Products can produce 0.8mm thin-walled complex structural parts, dimensional accuracy of ±0.1mm, widely used in industrial brackets, equipment enclosures and cooling components and other fields. In the process, the multi-slide core-drawing die (life span: 8-200,000 dies) combined with vacuum auxiliary technology (≤50mbar), combined with T6 heat treatment (530℃ solution +155℃ aging) to increase the hardness to HB80-90, and through X-ray detection (0.1mm resolution) and three-dimensional detection (±0.002mm) to ensure quality. To provide a one-stop solution from mold development to mass production for automation equipment, auto parts and other applications requiring lightweight and high strength.

Our advantage

1. High pressure die casting core technology

Cold chamber die casting machine: 280T-1600T multi-model coverage,

Real-time monitoring system: injection speed 0.5-6m/s adjustable

2. Precision mold technology

Die life: 150,000-200,000 mold times for ordinary parts, 80,000-100,000 mold times for high requirements

Cooling system: With the shape of the waterway design, the cycle time is reduced by 20%

3. Special structure:

Multi-slider core-pulling: to achieve complex features such as reverse buckle and thread

Vacuum auxiliary: cavity vacuum ≤50mbar

4. Professional post-treatment process

Heat treatment: T6 treatment specification: solution (530℃×4h) + aging (155℃×4h)

Hardness increase: HB80-90 (50% higher than cast)

Surface treatment: Anodizing: Film thickness 10-25μm (optional color/coloring)

Sandblasting: Sa2.5 cleanliness

4. Quality assurance of the whole process

Testing equipment:

X-ray flaw detector: detection resolution 0.1mm

Three dimensional measuring machine: accuracy ±0.002mm

Detail data

FAQ

1.What is the Minimum Order Quantity?

5~1000 pcs. And we also accpet sample orders.

2. Can you manufacture according to customer's samples?

According to samples, we can make drawing, tooling and sample

3.How long will it take to make new samples according to customer's drawing or sample?

Totally 20 days. 10 days for tooling and another 10 days for sample.